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Mixing up The Pollen Patty Material:
All
ingredients are measured in 5 gallon pails which we refer to as 'a
bucket'.
'A bucket'
is a pail filled to within about two inches of the top. Several pails
should be used for dry ingredients only, and several others reserved for
syrup.
There
should be enough buckets that all the ingredients are measured and in
pails before each batch is mixed. Otherwise, people always get
interrupted and lose count and errors are made. Bees may not eat
the patties if the recipe is not followed. If the products are
pre-measured all at once before mixing, then there is little chance of
accident.
The mix is
made in a 3.5 cubic foot cement mixer. To convert for patty making,
the paddles are removed and sometimes a stationary scraper bar is added.
We built a bar, but removed it because we found it unnecessary and a
nuisance.
The drum
must be clean when you start, and be left clean at the end of
work. Run
the mixer drum as close to horizontal as you can without the contents
spilling out.
Start with adding ALL the
sugar syrup and then add the powdered ingredients
slowly -- starting with the pollen, then the yeast, then the soy and
finally, the sugar. Add the ingredients over about ten
minutes. Do
not add anything else or substitute ingredients. Check the recipe often to make
sure you are following it.
Run the
mixer tipped over as far as possible without having much fall out.
It works best this way. It tips more one way than the other and is
quieter to one side too. There is a plywood panel to put on if
there is a problem with spillage. The
hole is to see when the the dough is ready.
The
pollen is expensive and is used only in a small amount in each
batch. Measure carefully. Do not use it all up at the
beginning. We have no more.
The pollen has been irradiated with an electron
beam to ensure that diseases are not spread from bee hive to bee hive.
At first,
the contents of the mixer will be gooey until -- at
some point, -- a rough ball of dough will form and run around in the drum
as you slowly add the last ingredients. Work with that ball and add
solids slowly until the ball becomes so stiff that the dough is ready.
It may be necessary to use a stick or scraper to loosen the ball from the
sides and to scrape the sides so that the ball runs free. Sometimes
adding a 1/2 cup of sugar or soy between the ball and the drum will make
the ball form better.
When you get
the right consistency, stop adding the solids. It does
not matter if the formula is exact as long as the dough is right.
If the dough seems perfect before the last sugar is added, quit and make
up the patties right away. Do not add more liquid.
The mixer
should run about one hour or so and the dough will get stiffer
until it is about like heavy bread dough. It must be stiff enough
that the patties will not collapse when stacked in the boxes, but not so
stiff that it is hard to work or like leather when finished.
Warning: The dough stiffens over time because the soy flour slowly expands
and absorbs the water from the syrup. This is good, because the
dough is easy to roll out and cut into patties, but later the patties are
strong enough to stack in a box without collapsing. This is not good,
though if you haven't finished making the patties. Don't break
for lunch and expect to come back and find things as you left them.
Make the patties as soon as the mixer stops.
Roll out and
cut the patties on a table that is well covered with soy flour and
sprinkle lots of soy flour onto the patties
as you roll them out with a rolling pin. When the dough is dumped
out of the mixer, cut it into rectangular pieces about the size of a
small loaf of bread. Place these on the table one at a time and
roll them until they are about 5/8" thick. Then cut out patties
that will fit into a paper folded in half without hanging out the sides
or end. Use lots of soy on the patty and the paper. The
patties should weigh at least one pound each. Check from time to time.
Do not get
the paper sticky on the outside of the patties will all form a huge
mess in the box. When filling the boxes, make sure that the dough
is strong enough to stack in the boxes without squishing. If not,
then STOP. If you have a slightly soft batch, spread the the patties out
and let them sit overnight before putting into boxes.
Be sure not
to get the mixture on the outside of the paper when
handling. It makes the patties stick together in the box and
difficult to use.
Read these
instructions over every day to make sure things are still being done
correctly.
Call Allen
at 1-403-546-2588 if there is anything that you do not understand or
if you are thinking of any changes or improvements in the system.
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